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DESIGN AND DEVELOPMENT OF A MICROCONTROLLER BASED VERSATILE STEPPER MOTOR CONTROL SYSTEM

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CHAPTER ONE

INTRODUCTION

1.1 Background of the Study
Microcontroller based stepper motor control is an electronic device which transfers control to an attached object and drives it towards a particular direction in stipulated steps as specified by the microcontroller, depending on control input signals from the controller, the stepper motor can be caused to exhibit various effects through specified mode of operation. It is applied in electromechanical devices were precise or specific angular movement is being addressed.
The project aim is to witness the application of stepper motor on devices attached to it, there by experimenting the movement with the help yielded by this motor. With the aid of control input buttons, specific directive signals are being set up to activate the stepper motor which now transfer control to objects/device attached.
The experiments portrayed by this project are achieved using the control software found in the microcontroller.

1.2 Objective of the Project
The Objectives of this project are as follows,
• To design and implement a stepper motor controller by programming the microcontroller with sequence of actions to carry out as at when due
• To design and implement a stepper motor drive or power circuit
• To design and develop stepper motor base experiments to serve as laboratory work for students of tertiary institution
• To interface the stepper motor controller to the stepper motor drive using opto isolators to protect digital circuits from power circuits
• To test the system by performing all the designed experiments with it.

1.3 Justification of Project
The conventional motor (AC/DC) spin continuously, with the AC motor having two parts which are the outside stationary stator and an insider rotor while the stepper motor moves one step at a time, if we command a stepper motor to move some specific number of steps, it rotates incrementally that many number of steps and stops. Because of this basic nature of a stepper motor, it is widely used in low cost open loop position control system. Open loop control means no feedback information on

about the position is needed. This eliminates the need for expensive sensing and feedback devices such as optical encoders. In this project, the position is known simply by keeping track of the number of input step pulses. This fact simply entail that the aim of this project was actualized.

1.4 Scope of the Project
This project covers the theoretical and analytic concept behind motors, its origin and advancements made in the technology. The design of an electronic circuit that will help achieve the desired objective will be shown in details.
Also discussed are the various components that will be implemented in the circuit, the pin layout, the wiring schematics and the complete schematics and packaging of the project.
Moreover, the desired objectives were compared with the actual outcome based on a set of test data, to determine how satisfactory the project is, cost analysis shall also be taken into consideration by looking at how much it takes to develop one system. From this cost evaluation, one can then simulate cost of mass producing the system. The problem encountered during the development of the project and the steps taken to overcome them shall be listed.

1.5 Block Diagram Overview of the Project
Figure 1.1 represented the sequence followed in developing the project.

 

Fig 1.1 Block Diagram of the Project

 

1.6 Project Report Organisation

This project report is organized into chapters and sections. There are six chapters in all. Chapter one introduces the project topics, and talks about the background, desired objectives and justification of the project amongst other things.

 

An overview of the previous works done in the use of conventional motors and a full details about the use of stepper motor with respect to various experiments are the subject of chapter two. Chapter three gives an in-depth analysis of the system and gives details on all the components used in designing and building this project.
Chapter four covers the design specification, hardware/software tradeoffs, the various interface including output interface, input interface, control interface and power supply.

Chapter five is all about the implementation of the design generated in chapter four. It includes detailed pin layouts of components and wiring schematics as well as the control software implementation system packaging, testing and integration, performance evaluation and cost analysis are also treated in this chapter.
Finally, chapter six covers problem encountered during design and implementation, the steps taken to overcome them, summary of the project, and also suggestions for improvement on the project.

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